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Hexapod v2 3D Printing and Assembly

whole_assembly

The Hexapod v2’s 3D-printed design prioritizes structural integrity and durability, ensuring the robot can handle dynamic movements without compromising strength. Key design considerations include:

  • Optimized Layer Orientation: The model is strategically designed to avoid layers being perpendicular to critical loads. This enhances strength by ensuring that stress is distributed along the length of the printed layers rather than across them, reducing the risk of delamination.
  • Reinforced Joints & Mounts: The leg segments and servo mounts feature reinforced connection points, preventing stress concentrations and improving load distribution.
  • Compact & Sturdy Frame: The body and leg components are structured to balance weight and rigidity, ensuring a stable platform for locomotion while keeping the overall weight manageable for efficient servo operation.
  • Interlocking & Modular Design: The components are designed to interlock or securely fasten together, reducing reliance on adhesives and improving the overall integrity of the assembly.
  • Material Choice Considerations: Thanks to its optimized design, this robot performs well even with basic 3D printing materials like PLA, while still maintaining strength and durability.

These design choices contribute to a durable and reliable hexapod robot that can withstand repeated use and movement stresses.

3D-Printed Parts

Body x 1

body_assembly
FilenameThumbnailRequired #Note
body_base1
body_side2
body_front_back2
body_top1
body_top_cover1
body_battery1
body_servo_side16
body_servo_side26
body_servo_top6

Use the orientations of the thumbnials to print, no support is needed.

Joint x 3 + Mirrored Joint x 3

Check the images of the fully assembled robot for the orientations of the joints and the mirrored joints

joint_assembly
FilenameThumbnailRequired #Note
joint_bottom12
joint_cross6
joint_top12

Use the orientations of the thumbnials to print, no support is needed.

Leg x 6

leg_assembly
FilenameThumbnailRequired #Note
leg_bottom6
leg_side12
leg_top6

Use the orientations of the thumbnials to print, no support is needed.

Foot x 3 + Mirrored Foot x 3

Check the images of the fully assembled robot for the orientations of the feet and the mirrored feet

foot_assembly
FilenameThumbnailRequired #Note
foot_bottom6
foot_top6
foot_ground6
foot_tip6

Use the orientations of the thumbnials to print, no support is needed.

Accessory

FilenameThumbnailNote
accessory_cable_holder

Use the orientations of the thumbnials to print, no support is needed.

Others

NameSpecRequired #
ScrewM2 6mm36
ScrewM2 10mm198
NutsM2234
Pin (304)M4 6mm18
BearingMR74-2RS (4mm ID, 7mm OD, 2.5mm Bore)18